Two hanger bolts will be used to hold the swingarm at right and left side. The exhaust contains poisonous carbon monoxide gas that may cause loss of consciousness and lead to death. Coolant inlet pipe Remove coolant upper side pipes. Please disassemble first then push the cap upward. All marks on the piston rings must be forwarded to up side. Replace it with new one if found failing to maintain the specified pressure within a given time limit, or the opening pressure is too high or too low.
Dowel pins Install dowel pins and new gasket. Tighten the forward bolts first, and then tighten the rear bolts. Once bearing removed, it has to be replaced with new one. Balance shaft Remove crankshaft from right crankcase. Caution Tape a tightening tape onto the thread of hexagon bolt. Water pump cover bolts Connect water hoses to the right crankcase cover and water pump cover.
Remove reverse shaft bearing and counter shaft bearing from left crankcase using following tools. Caution The mechanical seal and inside seal must be replaced as a unit. Flywheel puller Remove flywheel and starting driven gear. Put the swingarm at proper position as shown in picture. The rotation water pump rotor, causes the water pump drive shaft scoop channel, aligns the oil pump drive shaft flange, install the right crank case. Do not smoke or allow sparks or flames in your work area. Set Installation 10-5 Right Cover Bearing 10-10 Right Crankcase Cover Installation 10-1 Mechanism Diagram 0.
Let the cross-section of bolt and cross-section of hole in the same plane. Disconnect the spark plug cap and unscrew the spark plug. O-ring Spring Air cut-off valve Cover Inspection Check the valve is in normal. Please rotate the electrical bulb, and then it could be removed. Damaged throttle cable will make unstable drive-ability. Balance shaft bearings Check if bearings can be turned in smooth and silent, and also check if bearing outer ring is mounted on gear tightly. Measure the clearance of the big end at the vertical directions.
Drain out the engine oil and coolant, and then remove coolant hoses. Remove gasket and dowel pins. Please disjoin the connector in order to replace an electrical bulb conveniently and safely. There are two screws to fix this cap, loosen them can open the cap. Caution Washer must be replaced together with the mechanical seal. Groove 10-8 Flywheel Installation Align the key on crankshaft with the flywheel groove, and then install the flywheel. Loosen the bolt to vent the air from brake system.
Set Installation Wire 2 bolts Install the A. Remove rear brake lever bracket assembly. Remove 11 bolts from the right crankcase cover. Reverse shaft Drive shaft Install counter shaft, reverse shaft and final shaft onto gear box. Scrape gasket residues off the crankcase contact surface. You could replace the electrical bulb.
Measure cylinder head warp with a straightedge and thickness gauge. Align sprocket bolt hole with camshaft bolt hole. Check the gear for wear or damage. Make sure that all piston rings can be rotated freely after installed. Remove the air cleaner 4 bolts. Japanese Phrase Guide File Name: Japanese Phrase Guide.
Place the openings of piston ring as diagram shown. The option to print the manual has also been provided, and you can use it by clicking the link above - Print the manual. Bolts Screws Remove the handle cover and instrument panel by four screws at right and left side as shown in picture. Place right crankcase downward and left crankcase up. Refill the radiator with engine is completely coolant then check for any Water leaking problem cooled down, open cap to leakage? Please use special chain oil to lubricate the drive chain.
There are two ways to adjust suspension: 1. Install cylinder head side cover 3 bolts. Install the driven pulley that has installed the belt onto drive shaft. Clean it with cleaning solvent. Calculate the difference in the front and rear measurements. If bearing rotation is uneven, noising, or loose bearing mounted, then replace it. Add coolant to proper level if too low.